![]() |
Contact:
Nicki Osborn 706/272-4961
e-mail
MOHAWK PARTNERS WITH POLAR MATERIALS TO DEVELOP INDUSTRY-FIRST FILLER
MADE FROM RECYCLED CARPET WASTE
Carpeting Leader
Helps Advance Post-Consumer Carpet Recycling, Reduce Industry’s
Environmental Footprint
MARIETTA, Ga.,
March 25, 2010 – In a milestone step forward in further minimizing the
environmental footprint of the carpet industry, global flooring
manufacturer Mohawk Industries announced its alliance with Polar
Materials, Inc., a Covington, Georgia-based company specializing in the
use of recycled materials to replace mined minerals. Leveraging Polar
Materials’ innovative manufacturing process C2C (carpet-to-carpet), the
partnership brings to market a first-of-its-kind carpet backing filler
created from recycled carpet waste – helping to advance post-consumer
recycling efforts and significantly reduce the amount of carpet waste
sent to the landfill every year.
“Polar Materials’
C2C technology presents tremendous promise for the carpet industry,”
said Vann Brown, vice president of innovation and technology, Mohawk
Industries. “Not only is it an environmentally responsible solution for
increasing post-consumer recycled content in products, but it also
minimizes the already heavy burden on our nation’s landfills by reducing
carpet waste and improving the economics of carpet recycling. Mohawk has
a long history of forward-thinking innovation and our partnership with
Polar Materials is no exception. This is a win-win for our entire
industry.”
Waste sand, or
calcium carbonate plus latex, from reclaimed carpet is put through the
patent-pending C2C process, which removes residual carpet fibers and
blends the sand with limestone commonly used as filler for latex carpet
backings. The annual consumption of limestone in carpet exceeds 800,000
tons per year; replacing just 35 percent of limestone with the recycled
carpet sand from C2C can potentially divert more than 280,000 tons – 560
million lbs. – of carpet from the landfills each year.
The C2C carpet
filler satisfies Sustainable Carpet Assessment Standard NSF-140 2007,
the industry’s national sustainability benchmark for ensuring
environmentally and socially responsible carpeting products, for
post-consumer recycled content goals. Mohawk is currently using the
material in their Mohawk Home division with plans to expand into the
Flooring segment.
“The carpet
recycling network has worked hard to gain a sustainable acceptance for
products reclaimed from carpet recycling operations,” said Joseph
Keating, Polar Materials, Inc. “The ability to recover and reuse old
backing components is a major step forward, along with new
waste-to-energy facilities, growth in carpet pad manufacture and new
innovative methods for better processing and more uses for the recovered
polymers.”
Polar Materials’
C2C carpet backing filler is produced in its
About Mohawk
Industries
A long-standing
industry leader in sustainability, Mohawk Industries pioneers a strong
focus on driving environmentally sound practices inside and outside of
its facilities. The flooring manufacturer continues to make significant
investments in state-of-the-art technologies to enable the creation of
life enhancing, eco-friendly products and processes. For more
information about Mohawk's sustainability initiatives, visit
www.Mohawkind.com.
About Polar
Materials, Inc.
Polar Materials,
and their affiliated company, Vitro Minerals, specialize in recycling
glass, vinyl, and carpet components into mineral fillers for reuse in
the manufacture of new products. These sustainable additives reduce the
requirements for mined materials, recycling valuable ingredients into
new production. The result is substantial landfill avoidance of products
at the end of their life cycle.
Downloads
To download a hi-res version of the image, right click on the image and select "Save Target As"
Download Word Document of
News Release
